INKJET UV Printer & Coat & CUT

INKJET UV Printer & Laser Cutting Machine

경기도 안양시 동안구 시민대로109번길 29, 13층 1302호

Why it’s important to replace the yellow tube and captop – Printer Cleaning Issues Part 14 ARTJET 2026

Why It’s Important to Replace the Yellow Tube and Captop — Ink Supply Problems (Part 14)

✅ Who Should Read This
  • Anyone whose White cleaning worked well right after installation but takes longer to recover over time
  • Anyone whose cleaning and pumping seem fine, yet specific channels (e.g. White 1, 2) never fully recover
  • Anyone who has tried adjusting the capping station level or X-axis position without a lasting fix
  • Anyone wondering whether to replace the yellow tube or the Captop first

⚠️ Precautions
  • If only a humming sound comes from the first ink-extraction step during cleaning but the second step runs fine, it’s easy to mistakenly assume everything is normal
  • Changing the X-axis home position or re-adjusting the capping station’s bottom bolts may not address the root cause
  • Re-leveling the capping station alone may not restore performance to installation-level condition
  • Prioritize replacing consumables (yellow tube + Captop) first — if that still doesn’t help, checking other areas is the fastest path to a fix

🧭 Key Summary (Field Insight)
  • Slow White nozzle recovery ultimately traced back to worn consumables — the yellow tube and Captop
  • Replacing only the Captop can bring temporary improvement, but the problem can return within days
  • A shrunken yellow tube pulls ink well from only some dampers, leaving specific channels unable to recover
  • Conclusion: prioritize consumable replacement first, then check other areas if the problem persists — the fastest path to resolution

📋 Ink Supply Problems — Full Series List
We are documenting ink supply problems in order. This list is updated with each new part.

In our fourteenth look at ink supply problems, we explain why it’s important to replace the yellow tube and Captop.
We share a real case where White cleaning stopped working well on our demo unit, and how the issue was finally resolved by replacing the yellow tube and Captop.

I. Background _ Why It’s Important to Replace the Yellow Tube and Captop

1. Full Table of Contents
Why it's important to replace the yellow tube and captop
Why it’s important to replace the yellow tube and captop
2. Ink Supply Flow Diagram
Why It's Important to Replace the Yellow Tube and Captop
Why It’s Important to Replace the Yellow Tube and Captop

II. White Cleaning Has Become Difficult _ Why It’s Important to Replace the Yellow Tube and Captop

1. A 10-month-old demo unit
  • The demo unit is now 10 months old.
  • For the first 3–4 months, White cleaning worked smoothly and the White nozzle recovered quickly. At some point, though, it started taking much longer to recover.
  • Over the past month or two, it has taken more than 30 minutes — sometimes up to an hour — to reach the desired White nozzle condition.
  • Beyond the wasted time, the amount of ink consumed by cleaning was also considerable.
  • We took the time to investigate.
2. Various attempts

Since both cleaning and pumping still worked, we started checking other areas without considering the yellow tube or Captop.

  • Changed the X-axis home position several times via the software — little improvement, so it was reverted to the original setting
  • Loosened the capping station’s bottom bolts and re-set the entire position — seemed to work at first, but the next day White cleaning was just as poor
  • Re-leveled the capping station horizontally — significant improvement, but White nozzle recovery still took longer than it did right after installation
  • Increased pump motor speed — helped for the first few times, but the same problem returned after a few days
  • Adjusted the cleaning time — also showed little improvement
3. Captop replacement
  • It looked perfectly fine, so we didn’t initially consider replacing the Captop. After trying every other method with no improvement, we replaced it with a new one.
  • After replacing it, the White nozzle recovered much faster.
  • We thought that had solved it, but about two days later, White nozzle recovery started taking a long time again.
4. The old yellow tube

Being on a demo unit, the yellow tube looked remarkably clean and free of contamination.

  • However, pressing the cleaning button produced only a humming sound — it wouldn’t run during the first or second ink-extraction step,
  • and only started running from the final step, which drains any remaining ink from the Captop.
  • After one cycle like this, the first extraction step would still run poorly on the next attempt,
  • but the second step ran fine, so we assumed nothing was wrong.

Yet while some channels recovered quickly, the Channel 1 and 2 nozzles consistently failed to recover.

💬 Since ink still flowed fine during both ink loading and cleaning, replacing the yellow tube wasn’t something we’d considered up to that point.

III. What’s Different from When It Was First Installed? _ Why It’s Important to Replace the Yellow Tube and Captop

1. What conditions changed since installation?
Why It's Important to Replace the Yellow Tube and Captop
Why It’s Important to Replace the Yellow Tube and Captop

Control of the entire ink path — from the main ink tank to the waste ink tank — relies on convection (liquid flowing from high to low), damper technology, and the motor pump. None of it involves the electronics, boards, software, or image data.

We started considering what was different about the ink supply compared to the initial installation.

  • A single motor pump draws ink from the main tank, through the ink tube and damper, to the print head — the motor runs smoothly, so it’s not the cause
  • The main ink tank and ink tube aren’t consumables, so they’re not the cause either
  • The print head simply lets ink flow through, so it’s not the cause
  • The UV printer has exactly three consumables: the Damper, the Captop, and the yellow tube.
2. Deciding to replace the yellow tube

Here’s what had already been checked:

  • Print head and Captop position are correct
  • Capping station is properly leveled
  • The Captop had already been replaced with a new one (Captop replacement video)

What hadn’t been done yet was replacing the Damper and the yellow tube.

  • Since cleaning only produced a humming sound and the pump motor’s rollers weren’t turning properly, we decided to replace the yellow tube first.
  • For why the yellow tube takes priority over the motor pump itself, see: How to Replace a Motor Pump Tube
  • Only the first extraction step ran poorly, while the second ran fine and ink still came out well — so replacing the yellow tube too felt like it might be overkill. Still, since it’s a consumable, we replaced it anyway. (Yellow tube replacement video)
💬 After replacing the yellow tube, White nozzle recovery time dropped significantly and stayed consistent for several days afterward. Since the problem was resolved, the Damper was not replaced.
3. When to replace the yellow tube and Captop

We tried several other methods and saw some improvement, but nothing works better than simply replacing the basic consumables.

Captop comparison

  • In the photo below, the left side is the old, used Captop, and the right side is the new one.
  • The rubber blade on the used Captop was significantly worn,
  • which likely prevented a proper seal and made cleaning less effective.
Why It's Important to Replace the Yellow Tube and Captop
Why It’s Important to Replace the Yellow Tube and Captop

Yellow tube comparison

  • In the photo below, the top is the new yellow tube and the bottom is the used one.
  • The used tube had shrunk, so it couldn’t fully draw liquid in a single suction,
  • meaning ink was only being pulled reliably from whichever of the six White dampers happened to draw well,
  • which appears to explain why White channels 1 and 2 never recovered properly.
Why It's Important to Replace the Yellow Tube and Captop
Why It’s Important to Replace the Yellow Tube and Captop

If pumping and White cleaning both run properly but the White nozzle still isn’t recovering,

  • First, replace the Captop and yellow tube.
  • Prioritize consumable replacement above everything else,
  • and only check other areas if the problem still isn’t resolved — that’s the fastest path to a fix.

V. UV Printer Basics · Troubleshooting · Product Guides
We have organized our UV Printer content below. Click an item to read the full post.
1) Ink Supply
23 articles on ink supply issues, including cleaning and pumping
2) Print Head Issues
12 articles on head-related problems, from replacement methods to symptoms
For deeper printhead study: Printhead Basics — 10 Articles
3) Electronics / Software Issues
4) Mechanical Issues
5) Sai Flexi RIP Installation, Spot Color, Troubleshooting
6) UV Printable Products — Full Summary

VI. ARTJET UV Printer

After selling and maintaining ARTJET UV printers for over 5 years, we have learned one vital lesson.
The most important factor next to product stability is accumulating troubleshooting data.
Problems can occur with any equipment depending on the environment, working conditions, and user skill level. What matters in the field is not “trouble-free equipment,” but:
How fast and how accurately you can find the cause and solve the problem when it occurs.
ARTJET continuously collects and organizes real-world problem data from the field to support faster and more accurate problem resolution.
🎥 View Print Quality Samples
💰 Pricing & Sales Conditions
(Note: Exterior design has been updated)
🧾 Full List of UV Printable Products

UV Printable Products

* Note: Exterior design has been updated.
※ This article is based on actual field cases. Results may vary depending on the environment and equipment configuration.

“Why it’s important to replace the yellow tube and captop – Printer Cleaning Issues Part 14 ARTJET 2026”에 대한 7개의 생각

  1. 핑백: Head protection plate crumpled _ Printer Cleaning Issues Part 15 ARTJET 2026

  2. 핑백: Head protection plate cracked _ Printer Cleaning Issues Part 16 ARTJET 2026

  3. 핑백: When ink runs out during printing - Printer Cleaning Issues Part 17 ARTJET 2026

  4. 핑백: The color has faded - Printer Cleaning Issues Part 18 ARTJET 2026

  5. 핑백: White flies around the image - Printer Cleaning Issues Part 19 ARTJET 2026

  6. 핑백: Printer Cleaning Problems Part 23 Table of Contents ARTJET 2026

  7. 핑백: When to replace the damper - Printer Cleaning Issues Part 20 ARTJET 2026

댓글 달기

이메일 주소는 공개되지 않습니다. 필수 필드는 *로 표시됩니다